1) Cast iron is that the metal is filled with impurities. When you melt the metal the embedded dirt and sand contaminated the weld and tend to not mix well with the cast iron filler rod.What you end up with is not a fused intermixed metal bead but a porosity filled weld that can be easy to chip away with a chisel because it has not bonded to the base metal. 2) Pre heat & Post Heat required.And different as per its composition.Pre heat to stress relieve & post heat to control rate of cooling. 3) The large amount of carbon in the base metal tends to segregate itself along grain boundaries as the weld puddle solidifies and cools. What this does is lower the tensile strength even lower so that in the weld fusion boundary the shrinkage force pulls the metal apart as it cools, ie it tends to crack along the weld when cools. 4) Cracking. If it cools down too quickly you will get cracks along the weld. 5) Proper selection of filler rod & flux required as per the grade and compo
Marine Engineering exam notes for Seafarers